Prebuilt radiant subfloor — no on-site coordination

One panel.
Structural, heated,
finished.

ThermaSlab combines subfloor, radiant heat, and gel-cushion isolation in a factory-finished unit. You frame once. The system is already inside.

Structural rated 40 psi gel chambers R-28 thermal
Engineering spec

What the panel actually does.

Tested dimensions, output ratings, and material specs for architect and builder validation.

Panel dimensions 48" × 96" × 4.5"
Panel thickness 1-1/8" nominal
Joist spacing 16" on-center
Load rating 2,000 psf (structural subfloor)
Core material EPS structural foam
Finish surface Hardwood / marble factory-applied
Heat type Hydronic radiant
PEX tube size ⅜" OD, 16" centerline spacing
BTU output 55–75 BTU/hr·ft²
Max fluid temp 130°F
Manifold connection 3/4" PEX trunk
Compatible sources Boiler, heat pump water heater
R-value R-28
Gel-cushion chambers 40 psi rated
Impact isolation Gel-matrix chambers
Acoustic benefit Reduced footfall, muffled ambient
Structural core EPS foam, 1.5 lb/ft³ density
Tubing PEX-a (oxygen-barrier)
Cushion layer Elastomeric gel (closed-cell)
Finish layer Porcelain / LVT / hardwood
Full engineering spec sheet available on request. Results based on controlled testing conditions. Actual performance may vary by installation configuration.
For builders & architects

You spec it. We'll build it.

ThermaSlab panels are currently in pilot production. We're working with a limited number of contractors and design teams on specification, first-install feedback, and early pricing.

Volume pricing for builders
Custom panel configurations, project quotes, and lead-time visibility.
Spec sheet & CAD blocks
DXF cross-sections, load calcs, and architectural spec language.
First-install support
On-site or video walk-through for initial projects.
Request project specs
What you're buying
Premium Finish Layer
Hardwood or marble aesthetic, factory-applied, builder-ready
Gel-Cushion Chambers
Absorb impact, reduce sound, add thermal mass
Radiant Heat Matrix
Hydronic tubing integrated into structural panel — no on-site routing
Structural Core
1-1/8" engineered panel — replaces standard subfloor, no additional structure needed

No separate heating system. No separate underlayment. No separate finish floor. One unit.

Why builders choose ThermaSlab

Three systems. One step.

Structural Subfloor

Replaces standard OSB or plywood subfloor. No additional structural work required. Install once, done.

Built-in Radiant Heat

Hydronic tubing pre-routed in the panel. Connect to your boiler or heat pump, zone by zone. No messy staple-up, no aluminum plates.

Gel-Cushion Chambers

Absorb impact, reduce footfall noise, add thermal inertia. Better acoustics in multifamily. More comfort in residential.

Premium Finish Surface

Hardwood or marble finish applied at the factory. No on-site finish work. No sanding, no sealer, no wait time.

vs. the alternatives

Stop cobbling together five products.

Standard subfloor
Warmboard / HeatPly
ThermaSlab
Structural subfloor
yes
yes
yes
Radiant heating integrated
no
yes
yes
Gel-cushion / impact absorption
no
no
yes
Premium finish surface
no
no
yes
Single-unit installation
yes
no
yes
Fewer trades on site
partial
partial
yes
1-1/8"
Panel thickness
24" x 48"
Standard dimensions
16" OC
joist spacing
$28–52
per sq ft, depending on finish
Hydronic
heat system
Wood / Marble
finish options
Why we exist
The floor is the most underutilized surface in a building. It holds everything. It touches every room. And in new construction, it's still just plywood and hope.

ThermaSlab was built to change that. A single panel that replaces your subfloor, your radiant heating system, your underlayment, and your finish floor. Fewer decisions on the job site. Fewer failed handoffs between trades. A better result for everyone.

We sell to builders, wholesalers, and distribution partners who want a product that ships right, installs fast, and makes their buyers happy.